The E85 Thread

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Re: The E85 Thread

Postby shav » Sat Jun 14, 2014 10:45 am

cynner wrote:Hm interesting. So with a flex fuel scenario, i guess one could just use sports mode for e85 and s# for petrol (to limit peak boost for e85, if wanting to play it safe)


If I was going an alternate fuel option like Eflex, this is what I would do. Problem is with Eflex is that the ethanol ratio varies with each different batch between 70-85%, which means tuning for it safely would be crucial. To err on the safe side, you'd need to tune it for worse case scenario (i.e. 70% ethanol based) for those times your local Caltex isnt sure what blend its running at the pump. Means less power but would also mean you are being cautious to not lean it out for the sake of a few more bragging rights.
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Re: The E85 Thread

Postby dr20t » Sat Jun 14, 2014 10:59 am

If you tune for 70% yes you will restrict timing, but if ethanol goes up to 75% (maximum I've ever seen eflex) then you will run a little lean

I would run fueling assuming for 80% and timing for 70% ethanol
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Re: The E85 Thread

Postby shav » Sat Jun 14, 2014 11:10 am

dr20t wrote:If you tune for 70% yes you will restrict timing, but if ethanol goes up to 75% (maximum I've ever seen eflex) then you will run a little lean

I would run fueling assuming for 80% and timing for 70% ethanol


Best of both worlds. Not a bad suggestion. If economy is not an issue, it could be the safest/best option. It will come down to the tuner to get it spot on though.
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Re: The E85 Thread

Postby cynner » Sat Jun 14, 2014 11:45 am

Oops sorry, i meant "flex fuel" as in for a tune that can detect the ethanol % and select the appropriate fuel map to use.

Matt/Kido has a way to do this by using the fuel temp and air temp sensors. Trying to find out a bit more about this - Google doesn't give me anything. I would have thought fuel temp would also be affected by things such as a fresh tank of cold fuel from the bowser, or a tank that has been sitting in a hot car park all day.

Matt might be able to share some more info on it?
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Re: The E85 Thread

Postby KiDo_Tuning » Sat Jun 14, 2014 11:33 pm

cynner wrote:Hm interesting. So with a flex fuel scenario, i guess one could just use sports mode for e85 and s# for petrol (to limit peak boost for e85, if wanting to play it safe)


Yes
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Re: The E85 Thread

Postby KiDo_Tuning » Sat Jun 14, 2014 11:41 pm

bigBADbenny wrote:http://forums.nasioc.com/forums/showthread.php?t=803341
Read up on e85 basics :)

Quote:
5. Peak combustion pressures are actually lower for ethanol than for gasoline but the cylinder pressures stay higher longer, so you have more (longer) crank angle that is usable by the engine. This lower peak cylinder pressure also helps with detonaton control.

6. It will, at proper mixtures lower EGT's by around 200 deg F, but due to the higher quantity of exhaust gas products it produces you do not lose any spool up (in fact I would wager spool up is better).


5. Yes, makes the GenV and STi's fun to tune with variable exhaust cam timing. No prizes for guessing why I recommend retarding the exhaust cam 5 degrees when building a forged Single AVCS motor ;)

It offers faster spool up at low rpm due to having exhaust gas burning in the manifold. 19psi at 2700rpm is no problems in most cars lately :)
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Re: The E85 Thread

Postby dr20t » Sun Jun 15, 2014 12:03 am

KiDo_Tuning wrote:
bigBADbenny wrote:http://forums.nasioc.com/forums/showthread.php?t=803341
Read up on e85 basics :)

Quote:
5. Peak combustion pressures are actually lower for ethanol than for gasoline but the cylinder pressures stay higher longer, so you have more (longer) crank angle that is usable by the engine. This lower peak cylinder pressure also helps with detonaton control.

6. It will, at proper mixtures lower EGT's by around 200 deg F, but due to the higher quantity of exhaust gas products it produces you do not lose any spool up (in fact I would wager spool up is better).


5. Yes, makes the GenV and STi's fun to tune with variable exhaust cam timing. No prizes for guessing why I recommend retarding the exhaust cam 5 degrees when building a forged Single AVCS motor ;)

It offers faster spool up at low rpm due to having exhaust gas burning in the manifold. 19psi at 2700rpm is no problems in most cars lately :)


That's 30% better than twin scroll vf38 spool.
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Re: The E85 Thread

Postby alexeiwoody » Sun Jun 15, 2014 1:41 am

dr20t wrote:
KiDo_Tuning wrote:
bigBADbenny wrote:http://forums.nasioc.com/forums/showthread.php?t=803341
Read up on e85 basics :)

Quote:
5. Peak combustion pressures are actually lower for ethanol than for gasoline but the cylinder pressures stay higher longer, so you have more (longer) crank angle that is usable by the engine. This lower peak cylinder pressure also helps with detonaton control.

6. It will, at proper mixtures lower EGT's by around 200 deg F, but due to the higher quantity of exhaust gas products it produces you do not lose any spool up (in fact I would wager spool up is better).


5. Yes, makes the GenV and STi's fun to tune with variable exhaust cam timing. No prizes for guessing why I recommend retarding the exhaust cam 5 degrees when building a forged Single AVCS motor ;)

It offers faster spool up at low rpm due to having exhaust gas burning in the manifold. 19psi at 2700rpm is no problems in most cars lately :)


That's 30% better than twin scroll vf38 spool.


Are you saying a vf38 hits 19psi at 3500 or 3850? That sounds awfully slow both in theory and in practice? I've seen single scroll 20Gs spool faster :lol:

I've said many times - a vf46 on e85 is bloody amazing...it feels like a vf38. Except a vf38 is on a 2.0 and the vf46 is on a 2.5 and e85. You can definitely feel the better top end in the latter setup (you'd better hope so!), but certainly not 30% difference in spool...possibly 10%. I've had about 6 months experience with each setup; spent a little more time tuning and logging the 2.5, as my 2.0 was pretty stock.


Matt - can we please see some 19psi on a vf46 in 3rd by 2700 - got any graphs, logs, something? I imagine you wouldn't have gotten that result on a stock engine, as you pointed out anything above 17.6 psi is dangerous? :wink:
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Re: The E85 Thread

Postby dr20t » Sun Jun 15, 2014 2:02 pm

Alexei you're right that was pretty dumb. I was assuming 19 psi by 2100rpm on e85 for a vf38 and that's where I got the 30% but didn't realize its the other way around

My point to Matt was that's ridiculously fast spool on a vf54 even on e85, and is a little hard to fathom
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Re: The E85 Thread

Postby <GB> » Sun Jun 15, 2014 5:58 pm

bigBADbenny wrote:http://forums.nasioc.com/forums/showthread.php?t=803341
Read up on e85 basics :)

Quote:
5. Peak combustion pressures are actually lower for ethanol than for gasoline but the cylinder pressures stay higher longer, so you have more (longer) crank angle that is usable by the engine. This lower peak cylinder pressure also helps with detonaton control.

6. It will, at proper mixtures lower EGT's by around 200 deg F, but due to the higher quantity of exhaust gas products it produces you do not lose any spool up (in fact I would wager spool up is better).

So what your saying is peak combustion pressures on the same timing for 98 is higher than e85 but e85 is longer ?
So when u increase timing you then start to increase combustion pressures more
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Re: The E85 Thread

Postby KiDo_Tuning » Sun Jun 15, 2014 9:25 pm

alexeiwoody wrote:
dr20t wrote:That's 30% better than twin scroll vf38 spool.


Are you saying a vf38 hits 19psi at 3500 or 3850? That sounds awfully slow both in theory and in practice? I've seen single scroll 20Gs spool faster :lol:

I've said many times - a vf46 on e85 is bloody amazing...it feels like a vf38. Except a vf38 is on a 2.0 and the vf46 is on a 2.5 and e85. You can definitely feel the better top end in the latter setup (you'd better hope so!), but certainly not 30% difference in spool...possibly 10%. I've had about 6 months experience with each setup; spent a little more time tuning and logging the 2.5, as my 2.0 was pretty stock.


Matt - can we please see some 19psi on a vf46 in 3rd by 2700 - got any graphs, logs, something? I imagine you wouldn't have gotten that result on a stock engine, as you pointed out anything above 17.6 psi is dangerous? :wink:


Mick: 17.6psi at 2400rpm on a VF38 I am tuning right now since I tune the A & B tables seperately as one is for 'Cruise' hence the WG boost target and 0% WGDC and the other for stupid spool me up and make me go go power delivery and sees 2.7g/rev at 2700rpm

17.6psi at peak torque is the killer. Run as much boost as you can to get the torque ceiling up and try and keep it flat. Here is an Rev6 etune on E85 Vs my first green retune(from scratch, never saw old tune). Smooth torque despite the boost curve but the torque is kept flat to keep cylinder pressures consistent on E85.
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Re: The E85 Thread

Postby alexeiwoody » Mon Jun 23, 2014 4:17 pm

Any updates on stock block subarus lasting more than 12 months on e85?

Especially curious to see ones over 150,000kms?
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Re: The E85 Thread

Postby tom_kauf » Mon Jun 23, 2014 6:03 pm

alexeiwoody wrote:Any updates on stock block subarus lasting more than 12 months on e85?

Especially curious to see ones over 150,000kms?

Nope, cynner posted the question but you can see no one replied. I haven't heard of any stock engines blowing headgaskets on E85. Maybe those like me with stock engines will be alright then. And anyway, there's never any way of saying it was the E85. The numbers are still pretty low (too low compared to the number of people running E85, to make a definitive correlation)....for me anyway.

My theory is: if it breaks, it needed fixing anyway :twisted: . Good opportunity to make it stronger.
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Re: The E85 Thread

Postby alexeiwoody » Tue Jun 24, 2014 11:23 pm

tom_kauf wrote:
alexeiwoody wrote:Any updates on stock block subarus lasting more than 12 months on e85?

Especially curious to see ones over 150,000kms?

Nope, cynner posted the question but you can see no one replied. I haven't heard of any stock engines blowing headgaskets on E85. Maybe those like me with stock engines will be alright then. And anyway, there's never any way of saying it was the E85. The numbers are still pretty low (too low compared to the number of people running E85, to make a definitive correlation)....for me anyway.

My theory is: if it breaks, it needed fixing anyway :twisted: . Good opportunity to make it stronger.


There is a strong chance noone replied because there isn't anyone in that criteria on this forum :)

This very moment there are 2 stock block libs getting rebuilds after running e85 for 12 months or less. You don't see them posting publicly, and it's understandable that newer members will draw the conclusion that there is no issue. One of them had a brand new block and wasn't pushing crazy power. The other car had less kms on it than yours.

Why do we suspect it's e85? Because e85 gives you such a boost of torque.

What is the first thing to go in an oem ej255 once you have too much torque? The headbolts and as a result the gaskets.

Is it a major failure? Although the repair bill is high, it only takes a very small amount of movement (fraction of a mm) by the bolt to let the gas past the gasket. Most of the time, you won't notice any difference in performance, until it's been happening for a few months (depending on how you drive it could be 12 months) and the gasket gets completely worn.

Were either of these 2 libs running aftermarket studs? No.

Do cars with stronger studs last longer on e85? Yes.

Why? Because a stronger/more rigid stud design made of better alloy has a higher clamping force and can withstand higher pressures from within the chamber.


The basic science is pretty straight forward and as for real life evidence - we have very few members running e85 with turbos. 80% of them have a rebuilt engine. 10% currently getting a rebuild. 10% haven't ran e85 for more than a year. It's a similar story on rexnet, in case you missed bass_straightener's post. I'm happy to pm you where to look


Tom, I usually follow the same logic with my car - if it breaks then it must've been on it's way out. There is, however, a difference between a component breaking while doing a job it was designed for and it breaking when you run 150% load through what was only ever made to last at 90%.

At the end of the day, it's your car and to quote the H twins "you can do, whatever the FFFFFFuck you want to do!" :D :mrgreen: :twisted:
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Re: The E85 Thread

Postby KiDo_Tuning » Wed Jun 25, 2014 12:25 am

alexeiwoody wrote:There is a strong chance noone replied because there isn't anyone in that criteria on this forum :)

This very moment there are 2 stock block libs getting rebuilds after running e85 for 12 months or less. You don't see them posting publicly, and it's understandable that newer members will draw the conclusion that there is no issue. One of them had a brand new block and wasn't pushing crazy power. The other car had less kms on it than yours.



Curious to know who these are, even by PM since if you think there is one that I am thinking of... the engine came out fine and was actually an incorrect workshop diagnosis... ask the owner of said car ;)
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