by Dropz » Tue Jun 12, 2012 6:50 pm
Chances are the guy put in a second hand gearbox because the original one had a fault or something had worn excessively.
I would try by replacing the oil first and see if any chunks of metal come out, if so, you need to rebuild the gearbox and replace whatever has broken.
If there are no chunks in the oil then refill the box with new oil, if this doesn't stop the crunching into gear then you will need to get the gearbox removed and stripped down to inspect the damage, you may just need the synchros done, you may need a whole rebuild, it can't be said for sure until its been stripped and inspected.
Built not bought, it's a way of life.