Centre Diff 2005 Outback Manual with low range

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Re: Centre Diff 2005 Outback Manual with low range

Postby BillyCorgi » Fri Dec 29, 2017 3:34 pm

ICE_BM wrote:
image.jpg


Bullet bitten, split it open again.
Had a good dig around the base of the gear shaft, as far as I can tell this is the running face of the thrust surface,
but no washer ('thanks' previous person who worked on this...)
Did full measurement procedure, need a 1.6mm, no stock in Perth. $33.42 from the dealer, and wait a week due to new year etc...


I am really pleased you checked!
Please give me the inner/outer diameter of the washer.
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Re: Centre Diff 2005 Outback Manual with low range

Postby ICE_BM » Sat Dec 30, 2017 9:32 pm

Sure, once it arrives I will measure it up and update with the details.

Any thoughts how the setup might have reacted to the highly excessive clearances, for who knows how long?
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Re: Centre Diff 2005 Outback Manual with low range

Postby BillyCorgi » Sun Dec 31, 2017 9:05 am

ICE_BM wrote:Any thoughts how the setup might have reacted to the highly excessive clearances, for who knows how long?


It is hard to reach a conclusion?
The transfer drive gear floats in the rear output end of the Centre Diff and is retained in the captive bearing of the end housing?
The thrust from the helical transfer gears, in the forward vehicle motion direction, appears to load the transfer drive gear against side captive bearing mentioned above.
The front of the 5MT Centre Diff has the large diameter ball bearing supporting the centre diff in the gearbox case.

So, with that analysis, it would allow the centre diff to have excessive fore-aft movement that could wear splines of which there are three on teh centre diff.
(1) Input to the centre diff from gearbox
(2) Output from Centre Diff to Front Wheelset
(3) Output from centre Diff to Rear Wheelset
Get your Short Shift Adaptor viewtopic.php?f=68&t=30525
Get your Gear Shift Rejuvenation Kit viewtopic.php?f=68&t=31240
Get your Centre Differential Rebuild viewtopic.php?f=6&t=31089
Want a custom built Brake Cylinder Stopper? viewtopic.php?f=6&t=31321
Need to hire a Guard Rolling Machine? viewtopic.php?f=6&t=31899
Get your BillyCorgi's "Not-4-Wimps" Chilli Sauce
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Re: Centre Diff 2005 Outback Manual with low range

Postby BillyCorgi » Tue Jan 02, 2018 11:29 am

ICE_BM wrote:Did full measurement procedure, need a 1.6mm, no stock in Perth. $33.42 from the dealer, and wait a week due to new year etc...


Sent you email about thrust washer.
Get your Short Shift Adaptor viewtopic.php?f=68&t=30525
Get your Gear Shift Rejuvenation Kit viewtopic.php?f=68&t=31240
Get your Centre Differential Rebuild viewtopic.php?f=6&t=31089
Want a custom built Brake Cylinder Stopper? viewtopic.php?f=6&t=31321
Need to hire a Guard Rolling Machine? viewtopic.php?f=6&t=31899
Get your BillyCorgi's "Not-4-Wimps" Chilli Sauce
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BillyCorgi
 
Posts: 1564
Joined: Tue Aug 20, 2013 10:11 pm
Location: Bankstown Area, Sydney
Car: Liberty 3.0R-B Wagon E85 Flex Fuel
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Re: Centre Diff 2005 Outback Manual with low range

Postby ICE_BM » Sat Jan 13, 2018 12:47 pm

ICE_BM wrote:
Sure, once it arrives I will measure it up and update with the details.



The outside is 50.0mm
The inside is 36.1mm
The thickness is 1.6mm (as selected/ordered)

I will post some photos
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Re: Centre Diff 2005 Outback Manual with low range

Postby ICE_BM » Sat Jan 13, 2018 1:13 pm

Thrust washer measuring (and part bag details)
Attachments
photo 5-1a.jpg
photo 5-1a.jpg (29.7 KiB) Viewed 432 times
photo 2a.jpg
photo 2a.jpg (77.71 KiB) Viewed 432 times
photo 1a.jpg
photo 1a.jpg (70.12 KiB) Viewed 432 times
photo 1-1a.jpg
photo 1-1a.jpg (239.39 KiB) Viewed 432 times
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