by garbo41610 » Thu Oct 20, 2011 10:28 am
necessity to cut hole in door frame
There is never a reason to cut the door frame, apart from being utterly bush league it disturbs the integrity of the door frame.
Are you talking about replacing the midbass (the driver at the bottom) or the midrange driver (the smaller driver in the middle-ish of the door)? I would suggest just buying as decent a set of 2-way 6.5" splits as you can, to replace the existing "4-way" splits. Installing the mid woofer in place at the bottom of the door and the new tweeter in place of the factory tweeter near the door handle.
If you are paying to have all this done, I would allow about $500 to have it done properly. That means dynamat being used to "seal" the door to provide better midbass response and stop rattles, a mdf baffle being made up to mount the baffle to the door using the OEM holes and mounting the new driver to the baffle, the baffle either painted with some normal paint to minimise the ingress of water or with a paint on sealant so the baffle doesn't warp over time. And last but not least, sealant being used around the baffle to minimise air leaks to further improve midbass response. The mdf baffles should also be angled to improve the imaging of the sound. This means the sound from the front left and front right speakers reaches your ears at as close to the same time as possible.
To get an idea of what I am talking about take a look at FHRX Studios website -
http://www.fhrxstudios.com.au/ this isn't a Liberty door but you get the idea
Here is the install that was done by FHRX on my old Liberty, I've pretty much given up doing my own installs because of my back. Also, my work was good (if I don't say so myself) but FHRX is waaaaaaaaaaay better. They are easily top five installers in the country.
Before:

After:

Feel free to PM me if you want to know anything else.
Car(s): Steel Silver MY10 GT Wagon + 1985 Subaru Sherpa
Mods: (GT) HKS Panel Filter. The HKS I put in the MY10 is the same filter I took out of my MY05 GT. So yes, they do fit. Custom leather heel pad to minimise carpet wear in the drivers footwell. Slotted front rotors. (Sherpa) 14'' 6 Spoke mags, Chrome Gear Shift (sick!), Alloy Pedals (sicker!), new positive and negative battery terminals, Alpine cda-9827 H/U, JBL GT 6x9's boxed and mounted (sickest!), Kicker DS650.2 component speakers mounted in the footwells in flibreglass pods, Alpine MRP-F200 4 channel amp (4x40wRMS), Rebadged with hektik chrome eBay badges, STi stickers for more powaaaa, "leather" handbrake boot, recarpetted with grey/black car carpet from Bunnings, sick Clarke Rubber boot mat, polished and waxed.