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Help Wanted: fuel pump wont prime.

PostPosted: Tue Aug 11, 2015 9:45 pm
by chubbs
Hey all.

Having an issue. My fuel pump will not prime. The car was left in the garage for a week while i was in hospital and when i came back the battery died. So i jump started it and all was good. Next morning i went to start it again and it would crank but not start up. I notice my pump was not priming and i had no fuel pressure.

What i have done:

Checked all the fuses and replaced
Checked and replaced main relay and fuel pump relay
Checked all the wiring lumes from relays to fuel pump for power and grounds all was good
Replaced fuel pump controller
Replaced fuel pump
Even replaced ecu thinking it may have cooked the ecu jump starting the car.

The fuel pump will not prime and i am out of solutions.

Any ideas?

Re: Help Wanted: fuel pump wont prime.

PostPosted: Tue Aug 11, 2015 10:30 pm
by THE SpecB
chubbs wrote:Hey all.

Having an issue. My fuel pump will not prime. The car was left in the garage for a week while i was in hospital and when i came back the battery died. So i jump started it and all was good. Next morning i went to start it again and it would crank but not start up. I notice my pump was not priming and i had no fuel pressure.

What i have done:

Checked all the fuses and replaced
Checked and replaced main relay and fuel pump relay
Checked all the wiring lumes from relays to fuel pump for power and grounds all was good
Replaced fuel pump controller
Replaced fuel pump
Even replaced ecu thinking it may have cooked the ecu jump starting the car.

The fuel pump will not prime and i am out of solutions.

Can you read from diagnostics using tactrix or the like ?


Any ideas?

Re: Help Wanted: fuel pump wont prime.

PostPosted: Tue Aug 11, 2015 10:31 pm
by norbs
Is this for real? You changed all those parts? I suggest jacking up the number plates and installing a new car :shock:

Re: Help Wanted: fuel pump wont prime.

PostPosted: Tue Aug 11, 2015 11:07 pm
by dr20t
Sorry to hear.

Check Alternator connection and fusible link to alternator in your main fuse box in engine bay

Is the car cranking over (but just not allowing pump to run)?

If so, then check the earth to your fuel pump controller (its connected on the inner rear quarter panel)

If its not cranking then check your body control module. Infact check your body control module in any event.

The fuel pump circuit is linked to many circuits in the canbus setup from memory, including:

Starter circuit
Ecu test (when you switch acc on and needles sweep on the cluster)
Alternator (for overrun)

Failing that you may need to run an oscilloscope through the car to test for electrical shortages / leaks

Good luck mate and keep us updated

Mick

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 2:17 am
by chubbs
dr20t wrote:Sorry to hear.

Check Alternator connection and fusible link to alternator in your main fuse box in engine bay

Is the car cranking over (but just not allowing pump to run)?

If so, then check the earth to your fuel pump controller (its connected on the inner rear quarter panel)

If its not cranking then check your body control module. Infact check your body control module in any event.

The fuel pump circuit is linked to many circuits in the canbus setup from memory, including:

Starter circuit
Ecu test (when you switch acc on and needles sweep on the cluster)
Alternator (for overrun)

Failing that you may need to run an oscilloscope through the car to test for electrical shortages / leaks

Good luck mate and keep us updated

Mick



The car will crank over but wont let the pump run. I will keep diagnosing but im at the point npw where i shall take it to the dealer i think. It has me stumped.

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 8:01 am
by THE SpecB
If you can't back up what your doing take it to people that know.

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 8:30 am
by bigBADbenny
Have you tried applying direct 12v to the fuel pump (w/neg to the chassis) ?

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 9:53 am
by dr20t
bigBADbenny wrote:Have you tried applying direct 12v to the fuel pump (w/neg to the chassis) ?


Be careful with this as fuel pump controller regulates the voltage through variable earth

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 12:50 pm
by chubbs
dr20t wrote:
bigBADbenny wrote:Have you tried applying direct 12v to the fuel pump (w/neg to the chassis) ?


Be careful with this as fuel pump controller regulates the voltage through variable earth


I think i may have found the problem. Possibly my alarm system. When i bought the car it had a vipe alarm already installed. It is hooked up to ignition cut and fuel cut. I will get this removed and hope it works

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 3:49 pm
by dr20t
That would definitely make sense

Good luck with it

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 3:50 pm
by dr20t
Best way to check is to test your fuel pump controller trigger wire to see if its getting a signal when key is in accessories position

Yellow wire from memory (or black with yellow). But don't take my word on this as its been a while. You can look up the workshop manual to check wiring diagram for the controller.

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 4:25 pm
by gtbsti
chubbs wrote:
dr20t wrote:
bigBADbenny wrote:Have you tried applying direct 12v to the fuel pump (w/neg to the chassis) ?


Be careful with this as fuel pump controller regulates the voltage through variable earth


I think i may have found the problem. Possibly my alarm system. When i bought the car it had a vipe alarm already installed. It is hooked up to ignition cut and fuel cut. I will get this removed and hope it works


I looked at your build thread and couldn't see if you had an immob or alarm so didn't mention it. Hope you fix it mate

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 12, 2015 7:26 pm
by bigBADbenny
Hope so too, 99% of all googleable Subaru fuel pump issues are related to the un-lamented Brandt alarm on earlier cars :good:

Re: Help Wanted: fuel pump wont prime.

PostPosted: Tue Aug 18, 2015 8:59 am
by gtbsti
Fixed Alex?

Re: Help Wanted: fuel pump wont prime.

PostPosted: Wed Aug 19, 2015 7:14 pm
by chubbs
Havent touched it since as i am in europe for another 5 weeks. When i get back i will have a crack.