peadya100 wrote:Good luck! Any photos and tips afterwards would be much appreciated
Ok, all done. Took me about two hours. Was going slow and got stuck a bit on one thing (which I'll explain later).
I've taken the car for a short drive and everything seems ok so I'm calling it a success for now...
Sorry, no pics of my own. Flat battery in camera (grrrr!) and I didn't want to wait for it to charge.
Away there are some photos and help here:
http://forum.liberty.asn.au/viewtopic.php?f=12&t=16932http://forum.liberty.asn.au/viewtopic.php?f=6&t=24840And this has a good pictorial walkthrough (WRX but pretty much the same for Gen4)
http://forums.nasioc.com/forums/showthread.php?t=2303133The NASIOC walkthrough makes some good points. Safety first. Disconnect battery and have a fire extinguisher at hand.
You only need to remove the back seat lower squab. So everything is done from the drivers side rear passenger door area.
Seat removal is as easy as lifting at the two front connectors. No tools required, just a bit of force. Whole squab comes out.
Then follow above listed instructions.
My tips:
I had about 1/3 tank of fuel. Less would be better.
Opening fuel cap to release pressure means virtually no fuel leakage when pump lines are removed.
Fingers only are need to remove the fuel pump lines from the fuel tank.
You don't need to pull the wiring harness through the cover plate.
When you get to the part removing the actual filter from the retaining "bucket" (after the full assembly is out of the tank and after you take the circlip off the spring retaining rod) that's the best time to unplug the fuel pump power lead.
This picture shows a plastic o-ring "retainer" on the original pump. Retainer is below o-ring on pump.
This part did not come with my new pump or filter. The job would have taken me ~30 mins less if I didn't need to salvage it...
That's the hardest job - removing the old pump from the old filter to get that plastic piece out.
It takes 2-3 small flat-head screwdrivers, patience, perseverance and swearing - eventually the old pump will pop free.
You could probably double or triple o-ring on the new pump instead, I guess, but I decided to mimic the original install as close as possible.
Fitting the little metal retainer to hold the pre-pump filter to the fuel pump is also a pain. 2 small flat-head screwdrivers etc...
The rest of it is pretty simple. Do be careful of the fuel sender - it is delicate and exit/entry of the fuel pump/filter assembly should be done slowly.
When done I primed the pump 10 times - ignition on, but not cranking the engine - after that it started first time, no issues.
The old pump and filter didn't look too bad at all actually. The plastic was yellowed though. Also there was a bit of metal and debris caught in the old pre-pump filter.
It was obviously doing its job - so do not do an install without one of those!
If you have any questions, feel free to ask.