BlackSTI wrote:So tonight was looking up some old posts here... stumbled upon a few from the previous owner which might help explain things, linked below. Looks like its over heated (at least twice in the past).
Im guessing the over heating, as caused the head gasket issue.
Now my thoughts are... has the tune caused over heating in some way, or has the coolant system had an issue that may need to be sorted. Thoughts guys?
A tune generally shouldn't cause overheating. A good tune should certainly avoid running lean (though it will generally run leaner than the stock tune from the factory), which is one way in which engines overheat. Overheating may be caused by other factors (insufficient coolant, insufficient airflow through the radiator, blockages in the coolant system, a failed coolant pump, etc).
That said, it's not at all unheard of for these cars to have head gasket/lifting issues, particularly when tuned. But my understanding of that is that it's not as simple as an overheating issue - in fact, I'd go so far as to guess that the overheating is a symptom of the head gasket issues, not the other way around.
My understanding was that ~180kW ATW is possible without replacing the turbo or intercooler, but that this would require exhaust and intake modifications (silicon hoses to replace the plastic piping on the intake side for example). To get 175kW ATW without supporting mods other than exhaust, the boost may have been set higher, and that could contribute to the failure you've seen.
Many of the things I've just mentioned are mentioned in those two threads you linked to...