DIY: Repair central locking actuator

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Re: DIY: Repair central locking actuator

Postby Scorpex » Wed Jul 19, 2017 5:16 pm

Thank you to all posters on this topic. I found by chance that my front passenger lock actuator wasn't working one afternoon. I forgot to lock it manually after fiddling and that very night the car was broken into. Fortunately not a lot was taken. I had to fix it as I can't bear to see my girlfriend standing in the rain while I manually unlock her door :D

My tips:
1. Use an impact driver to get the three screws out of the lock assembly - easy peasy.
2. Take out the electrical plug (push the tab DOWN) and the outer door handle connecting rod. Push the cap back over the outer door handle connecting rod socket. The lock unit can then be turned and moved out past the window glass channel....just.
3. Use a narrow blade chisel (5mm) to crack open the motor and cog casing assembly.
4. Drill down the channel in the plastic above the motor casing tabs with a 4mm drill bit and let it drill into the plastic beside the tab a little. This allows a stronger screwdriver to get in behind the tab.
5. The tab metal is tough. I broke off the tab on one side, and then managed to get the plastic top off the motor by pulling it up and out from under the other tab.
6. My motor had grease etc inside, as others have described, but the real issue was that the carbon brush on one side had completely worn down. It only went fitfully after cleaning and reassembly. A new motor and a spare are on the way from mopselectric on eBay.
7. There is a dimple in one side of the casing that is almost designed to be a screw thread. I nipped the top off this, drilled a hole opposite it in the other side of the casing and screwed a screw through the hole and into the dimple to hold the casing together.

$23 fix compared with $350+ from dealer....thanks everyone!
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Re: DIY: Repair central locking actuator

Postby Scorpex » Sun Jul 23, 2017 11:42 pm

Just a little more here from my post above. As it will be a while before a new actuator motor arrives, I decided to switch the left rear actuator to the left front (the faulty one on my car) as the front door is used much more. I didn't put the faulty actuator back in the left rear door, thinking I'd leave it out until the new motor arrives, and then put it back in. When I shut the rear door I found it was locked and couldn't be unlocked from inside the car.

By winding down the window I managed to create enough room to lever the top of the inner trim off the window channel. I then undid the screws behind the door catch and handle and moved the trim away from the door. There was just enough room to get an arm in the door and flick up the lock lever on the door catch assembly. The door could then be opened. However, I then found that I could not lock the door!

It gradually dawned on me that the central locking actuator assembly has to be in position for the inner door lock snib to work as the lever on the actuator links the inner lock to the door catch assembly. I put the actuator casing back in, minus motor, and the problem was solved. The actuator casing will stay in until the new motor arrives and I will have operating central locking on all five doors. Yay!
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Re: DIY: Repair central locking actuator

Postby Daniel33 » Mon Jul 31, 2017 10:11 am

Hi All.

I am new here, but have been working on a few subies for a while.

I recently bought a 2006 Forester for my daughter, and a 2004 Outback for my son.

I also picked up a 2001 Outback for parts.

So, the '06 had an issue with the driver's door window. The motor had burnt out. It is a control issue I will be searching for a solution to later.

The window mechanism in the 2001 model is different, BUT, the motor, brush block and even the drive cog and bush were all interchangeable. So, I have three more spares.

Also, the drive motors for the lock actuators are also interchangeable. Not the armature, as the shaft is different from '01 to '04, but the brush block was identical. There was a slight difference, in that the newer motor has a small cooling pad added to the power side, but that is all. I simply put a little conductive grease under the contact surface to assist in the connection.

I used a medium burring tool, (or an engraving bit) on a Dremmel to carve out some of the plastic behind the tab so I could get a small screwdriver to engage the tab. A hot 1.25 welding rod would also do it, or, at a pinch, a small drill.

Watch out if you use a drill though, spin it by hand or use a press. The nature of this plastic is that it will grab a drill bit and pull it in like a screw. That will end the use-ability of the motor. Upon re-assembly, after cleaning, I used a tiny amount of silicon grease where the shaft goes through the plastic, and on the housing end. I know there is little use in lubricating these brass end bushes as they are self lubricating, but I figured, with the different housing and shaft, it might help them to bed in together. Everything works again.

Hope this helps someone.
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Re: DIY: Repair central locking actuator

Postby teK-- » Mon Jul 31, 2017 9:36 pm

Great to see this thread still going after so many years :D

If anyone needs a replacement motor for their lock actuator, I have a couple brand new ones spare kicking around that I never ended up using.
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Re: DIY: Repair central locking actuator

Postby Deus_Ex_Machina » Fri Nov 03, 2017 3:44 pm

Hey Guys, Does anyone have a link to a motor they used that had the correct polarity? I ordered one off Ebay and used the old commutator in the new housing to get the 20mm shaft.

https://www.ebay.com.au/itm/10mm-Car-Mo ... 2749.l2649

Runs backwards though and I since killed the motor taking the commutator back out lol. I know I can probably get another and invert the power supply wiring to it but I'd rather just a direct replacement.
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