(How To) Throttle body hose install

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(How To) Throttle body hose install

Postby Vontisch » Wed Sep 16, 2015 11:58 am

Hey guys,

I would like to go through my experience about changing over the throttle body hose on my MY08 GT-B Liberty. I had a loud whistle coming from the engine under boost and as I found out (thanks jacks-GTB) it was leaking like a sieve. So I jumped onto Ebay and found one for $80 delivered (Kobe Motorsport). I am not a mechanic but have enough smarts to know what needs to be done. After loads of research and YouTube videos I gave it a crack. So here is my take on how to install it. Please feel free to add info if I have missed anything.

Tools you will need.

1 x Flat Head screwdriver, the longer the better.
1 x Phillips head screwdriver
1 x Ratchet
1 x Extension Bar
1 x 10mm Socket
1 x 12mm socket
2 x Hose clamps (only if old ones are worn)
1 x Silicone Throttle body hose

and leave yourself plenty of time. This took me 2 hours with a slight hiccup.


The circles are the 2 clips at the front need to be taken out using a flat head screwdriver or panel tool. The 2 rear use a phillips head screwdriver.

Engine Cover.jpg
Enigine Cover
Engine Cover.jpg (197.88 KiB) Viewed 2999 times


Shown with the cover off. All the bolts needs to be taken off using the right size sockets.

Engine 1.jpg
Engine 1.jpg (212.11 KiB) Viewed 2999 times


This is the passenger side showing the Bypass valve and bracket that holds the TMIC inplace.

Passenger side.jpg
Passenger side
Passenger side.jpg (180.65 KiB) Viewed 2999 times


This is the drivers side showing the 2 bolts that connect the TMIC to the turbo.

Drivers Side.jpg
Drivers Side.jpg (247.32 KiB) Viewed 2999 times


This is the top hose clamp.

Hose clamp top.jpg
Hose clamp top.jpg (150.53 KiB) Viewed 2999 times


This is a better look at the hose and bottom clamp.

Hose clamp lower.jpg
Hose clamp lower.jpg (161.69 KiB) Viewed 2999 times


One thing that I had to do with the hose was to shorten it by 5mm on either end as it was a little to long when I put the TMIC back in. I did this several times to get the right sizing. I used the existing clamps as they were in good condition. I installed the hose and tightened down the clamps to the throttle body and TMIC. I found this easier so the hose didn't move when installing it. I then put all the bolts back in starting with the 2 bolts connecting the TMIC to the turbo. (I managed to cross thread one of them which was fixed by an urgent call to JAZMAC in Mt Barker SA to re tap the thread. Shout out to Shane for this on short notice).

Since installing it the boost leak has gone and now drives so much better. I did drive a 1500km round trip (Adelaide to Melbourne) and went back to tighten up the bolts to make sure nothing had come loose. please feel free to leave a comment if this helps any of you or any feedback that I can update.
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Vontisch
 
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Re: (How To) Throttle body hose install

Postby alexeiwoody » Wed Sep 16, 2015 2:00 pm

Nice write up! :)

Vontisch wrote:...starting with the 2 bolts connecting the TMIC to the turbo. (I managed to cross thread one of them...


For anyone else playing at home - need to be very careful with the stock turbo/tmic bolt up, as the turbo is very soft and very easy to cross thread if not careful. The tmic may be a little awkward to line up perfectly on the way back in, so take your time and don't force anything!
Running no. of weeks without breaking something in the lib: 0
No. of things still to fix in in the lib: 97
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Re: (How To) Throttle body hose install

Postby Vontisch » Wed Sep 16, 2015 2:53 pm

alexeiwoody wrote:Nice write up! :)

Vontisch wrote:...starting with the 2 bolts connecting the TMIC to the turbo. (I managed to cross thread one of them...


For anyone else playing at home - need to be very careful with the stock turbo/tmic bolt up, as the turbo is very soft and very easy to cross thread if not careful. The tmic may be a little awkward to line up perfectly on the way back in, so take your time and don't force anything!




Amen to that one alexeiwoody. I know how painful it can be haha.

Thanks for the feedback
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Re: (How To) Throttle body hose install

Postby THE SpecB » Wed Sep 16, 2015 6:18 pm

Great write up !

The turbo has been upgraded too yes ?
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Re: (How To) Throttle body hose install

Postby Vontisch » Wed Sep 16, 2015 7:29 pm

THE SpecB wrote:Great write up !

The turbo has been upgraded too yes ?



Unsure about that one. It could have but the previous owner didn't say anything. How would you tell?
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Re: (How To) Throttle body hose install

Postby THE SpecB » Wed Sep 16, 2015 9:19 pm

Vontisch wrote:
THE SpecB wrote:Great write up !

The turbo has been upgraded too yes ?



Unsure about that one. It could have but the previous owner didn't say anything. How would you tell?



Dump pipe does not look stock or the heat shield

Could be wrong
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Re: (How To) Throttle body hose install

Postby Vontisch » Wed Sep 16, 2015 9:44 pm

THE SpecB wrote:
Vontisch wrote:
THE SpecB wrote:Great write up !

The turbo has been upgraded too yes ?



Unsure about that one. It could have but the previous owner didn't say anything. How would you tell?



Dump pipe does not look stock or the heat shield

Could be wrong


Ah ok. I might see if I can confirm this with S&J here in Adelaide.
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Re: (How To) Throttle body hose install

Postby Manaz » Fri Sep 18, 2015 9:02 am

THE SpecB wrote:Dump pipe does not look stock or the heat shield

Could be wrong


Yep, that dump definitely looks like it's non-stock - stock one is a single pipe, that appears to have a secondary for the wastegate exit (on the stock pipe, that's just blocked, and wastegate exhaust has to cross over to the main pipe, it's very messy).

Heatshield probably replaced as a result of that (as the stock shield doesn't fit over many upgraded dumps).

Turbo could well be stock still. Regardless, with an uprgaded dump, you shouldn't be running a stock tune.
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Re: (How To) Throttle body hose install

Postby Vontisch » Sat Sep 19, 2015 9:11 am

Ah ok. The previous owner had something to do with Blackwood Auto and Dyno Tune so they must have done the dump upgrade. I haven't got around to call them to see what has been done. Im sure if they did the dump surely they would have done a tune. But as they say if you assume something it makes an ass of u and me.
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