Member Profile - Brainy

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Re: Member Profile - Brainy

Postby brainy » Mon Apr 16, 2012 12:39 am

Just a little update.

I saw Jaydece today and he had a look at my car. I turned my back for a second and then my car looked like this!

Image

Special thanks for Jaydece who was more than happy to drop in and show us how to remove the bumper. Absolute champ and saved a lot of pain and swearing.

So next, pulled the headlights out and pulled them apart. Made sure the sealant stuff stayed where it should!

Image

JB weld the projector to the housing after multiple checking that the thing is center and straight.
Image

The wire from the ccfl is fed through the rubber grommet with the other wires already going through there. The inverter is mounted on the bottom of the headlight out of the way. Tapped straight into the parker light wires :)
Now put back and test. :)
Image

Image

Shot of them off.
Image

Image

Pics are a little crappy but i'll hopefully get some day time ones and chuck them up.

All in all, it was a fun event and well worth the effort.
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Re: Member Profile - Brainy

Postby 3rspecb » Mon Apr 16, 2012 7:54 am

Tuff, I like it a lot.
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Re: Member Profile - Brainy

Postby <GB> » Mon Apr 16, 2012 8:56 am

looks good mate, how much are they?
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Member Profile - Brainy

Postby jaydece » Mon Apr 16, 2012 8:57 am

Totally Has Paid Off! Farking Xcellent! Great DIY....Happy to of helped mate! enjoi buddy


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265kw atw on P100
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Re: Member Profile - Brainy

Postby cruisn » Mon Apr 16, 2012 9:20 am

The angel eyes are growing on me.

I may do this down the track. :good:

I would of blacked out the headlight while you had it off though.
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Re: Member Profile - Brainy

Postby brainy » Mon Apr 16, 2012 9:37 am

The discussion was had about blacking it out, and we agreed that it should have been done... But sadly there was no black paint around to do it. :(

Will look at doing it down the track.
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Re: Member Profile - Brainy

Postby bass_straitener » Mon Apr 16, 2012 9:44 am

Looks good Brian.

I'm liking all your speccy lights.
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Re: Member Profile - Brainy

Postby <GB> » Mon Apr 16, 2012 11:29 am

cruisn wrote:I would of blacked out the headlight while you had it off though.

this would look sick
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Re: Member Profile - Brainy

Postby brainy » Mon Apr 16, 2012 11:38 am

<GB> wrote:looks good mate, how much are they?


I got the rings and inverters from here: http://www.retrosolutionsllc.com

Now that i know what size ring is required (95mm outer diameter, 80mm inner diameter) it should be cheaper for anyone else interested in doing it...

I kind of couldn't find anyone who had done it for a post facelift (maybe i didn't look hard enough?) so i ended up buy 2x every size ring available so i wouldn't have to take the headlights out twice.

Cost wise, it was $7 per halo, $15 per inverter and shipping on top of that. Cheap mod and looks great.

A friend of mine bought his ccfl's from there a while ago and are still going strong so hoping for the same lasting result. :)
Last edited by brainy on Mon Apr 16, 2012 2:33 pm, edited 1 time in total.
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Re: Member Profile - Brainy

Postby dr20t » Mon Apr 16, 2012 2:16 pm

Looks awesome mate

How hard was it to get the cover off? My passenger side headlight is fogging up so i think I need to seal it up properly

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Re: Member Profile - Brainy

Postby brainy » Mon Apr 16, 2012 2:39 pm

It pry'd apart pretty easy to be honest. My maxima was more painful to get apart (the stuff was a lot stickier).

Undo the screws around the headlight, heat it up a bit with the heatgun and carefully peel it apart.
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Re: Member Profile - Brainy

Postby dr20t » Mon Apr 16, 2012 3:25 pm

Too easy

Don't have a heat gun so might be pinching the missus hair dryer me thinks!

Cheers
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Re: Member Profile - Brainy

Postby <GB> » Fri May 04, 2012 1:53 pm

updates!! or is it wait and see tomorrow?
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Re: Member Profile - Brainy

Postby Kekotic » Fri May 04, 2012 2:06 pm

<GB> wrote:updates!! or is it wait and see tomorrow?

Why ruin the surprise?
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Re: Member Profile - Brainy

Postby brainy » Tue May 08, 2012 4:05 pm

Well, i guess since my car didn't make it to dyno day thanks to the fried clutch, i might as well post an update.

Firstly, i apologise for the lack of photo's. If it wasn't for justin being there with the camera, there'd be none along the way.

The plan was to do a little something before dyno day, but sadly it didn't work out that way.

From 173.4kw atw, i decided to add a couple of things to my setup.

Grimspeed 3 port boost controller
Sti short shifter (thanks Bruce for sourcing this!)
Aeromotive stealth 340lph fuel pump
ID1000 injectors
Perrin Top mount.

The idea was to put stuff on now that will help later onwards for when i decide to upgrade the turbo. These items would need to be required anyway, so i figured i would do it now to not worry about them later.

There was a lot learnt with this journey.
1. the fuel pump cradle had to be modified to hold the pump in properly.
2. the injector o-rings needed to be replaced to bigger rings (or doubled up) so they don't leak when being pressed down on quite hard (not exactly a real world test but better to be safe than sorry!) for testing.
3. Justin wouldn't let me swap out his front seats with mine...
4. Having friends to support you while you take your modding journey is a great thing (Thanks Justin and Bruce)

A U shaped bracket was made to make sure the engine cover could be bolted down without the need for cutting the cover.

With everything fitted, the tune was being done Friday (the day before dyno day).

First tune was done on Premium 100. Justin and myself went there for lunch that day and we picked his car up afterwards while mine was still being tuned.

Premium 100 tune = 195kw atw. I believe Danny wound it back to 190kw for safety. All in all a fantastic result!

The next tune was done on E85.
I was told to pick the car up at 5pm. I get a lift down there and see my car is on the dyno. I can hear him still tuning it and it looks like it was running quite well. Justin rocked up because he forgot his bag there, but i'm glad he did!
On the last run on the dyno, the clutch fried. We heard it slip, and we thought maybe it was the wheel slipping on the dyno, but the second one proved that it was the clutch as it left that awesome smell.

For such an unfortunate thing to happen, the only thing that i could walk away with was the dyno result printed out for me.
E85 = 210kw atw.

Very impressed with the result but won't know what it drives like until the end of this week! Justin was so kind to let me drive his car back to my place to try and make me feel better. Needless to say, his car will either put a smile on your dial, or the G force will force one on you. :)

Today i dropped off an Exedy HD clutch kit and a new SMF which is lighter than the current flywheel. I didn't go out of my way to get a lighter flywheel, it's just the one they ordered to match the clutch. Northern Brake and Clutch were the only ones that had stock of the clutch but had to order the flywheel to match (took 1 day). Thanks Gino for the reference!

So the clutch is dropped off and Springy will be starting the install today.

Once the car is back together, i believe that it's going back on the dyno to adjust the idle settings and it's good to go.

I'd like to thank those of you who have been supportive along the journey, Gambbit, Jaydece, Bass_straitener, 3rspecb and anyone else i've missed.

Justin's posted most of the photo's already in his thread, but here's one he's left out deliberately. ;)

Image


P.S - I can't wait to use the short shift!! :)
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